{"id":407,"date":"2010-08-02T00:29:50","date_gmt":"2010-08-02T10:29:50","guid":{"rendered":"http:\/\/washedashore.com\/eggsntea\/?p=407"},"modified":"2010-08-02T00:29:50","modified_gmt":"2010-08-02T10:29:50","slug":"biochar-from-kiln-to-pit","status":"publish","type":"post","link":"http:\/\/ahualoa.net\/farmblog\/2010\/08\/biochar-from-kiln-to-pit\/","title":{"rendered":"Biochar: from kiln to pit"},"content":{"rendered":"<p>Those of you following the <a href=\"http:\/\/groups.google.com\/group\/biochar-hawaii\/\">biochar-hawaii<\/a> list know that i&#8217;ve stopped using my kiln, and am now focused on making biochar in a pit.  This is both for reasons of scalability and wear; my 55-gal steel drum kiln\/retort could only make ~23-gal of char, and the surrounding kiln blocks cracked from repeated heating.<\/p>\n<p>Hence, a pit.  Mine is lined with blocks for clean char and easy unloading.  Continuously fed wood, pyrolysis occurs at the air-starved bottom of the pile, gradually the pit fills up, then i cover and let it cool for a day, before opening and scooping out the finished char:<\/p>\n<p><a href=\"http:\/\/picasaweb.google.com\/lh\/photo\/EvSIQ36xHXUHXEOCR25lMA?feat=embedwebsite\"><img decoding=\"async\" src=\"http:\/\/lh5.ggpht.com\/_5SfuxEG63Y4\/TChgr-UVUQI\/AAAAAAAACzg\/1dFpqg_Cogo\/s144\/DSC07704.JPG\" alt=\"\" \/><\/a> <a href=\"http:\/\/picasaweb.google.com\/lh\/photo\/81X5Ru49kaupg3ZTI10m7g?feat=embedwebsite\"><img decoding=\"async\" src=\"http:\/\/lh6.ggpht.com\/_5SfuxEG63Y4\/TChgwMHpo_I\/AAAAAAAACzw\/oURIzd2qZ0g\/s144\/DSC07734.JPG\" alt=\"\" \/><\/a> <a href=\"http:\/\/picasaweb.google.com\/lh\/photo\/2U1Q7wiptbqV0KGeWDX09w?feat=embedwebsite\"><img decoding=\"async\" src=\"http:\/\/lh4.ggpht.com\/_5SfuxEG63Y4\/TChgxssFowI\/AAAAAAAACz0\/riqRv8IUTjQ\/s144\/DSC07736.JPG\" alt=\"\" \/><\/a> <a href=\"http:\/\/picasaweb.google.com\/lh\/photo\/SxVPMGrtJ0-i39rEcCydkg?feat=embedwebsite\"><img decoding=\"async\" src=\"http:\/\/lh5.ggpht.com\/_5SfuxEG63Y4\/TChg56c5_wI\/AAAAAAAACz8\/inw-N43cdWo\/s144\/DSC07738.JPG\" alt=\"\" \/><\/a> <a href=\"http:\/\/picasaweb.google.com\/lh\/photo\/pJk62bETLpcn1fkRt17Igg?feat=embedwebsite\"><img decoding=\"async\" src=\"http:\/\/lh3.ggpht.com\/_5SfuxEG63Y4\/TChg885LvQI\/AAAAAAAAC0A\/gvTKHlEk97U\/s144\/DSC07740.JPG\" alt=\"\" \/><\/a><\/p>\n<p>That first small pit worked well, so i made it bigger and sure enough, it scales well:<\/p>\n<table style=\"border-width: 1px;\">\n<tbody>\n<tr>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">Width<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">Length<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">Depth<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">Gallons<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">Cubic feet<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\"># of blocks<\/td>\n<td style=\"background-color: #ceeacf;\" width=\"51\" align=\"RIGHT\">Gallons of Char<\/td>\n<\/tr>\n<tr>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">24<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">32<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">16<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">53.2<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">7.11<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">33<\/td>\n<td style=\"background-color: #ceeacf;\" align=\"RIGHT\">16.5<\/td>\n<\/tr>\n<tr>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">32<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">48<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">16<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">106.4<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">14.22<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">48<\/td>\n<td style=\"background-color: #ceeacf;\" align=\"RIGHT\">34<\/td>\n<\/tr>\n<tr>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">32<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">48<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">24<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">159.6<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">21.33<\/td>\n<td style=\"background-color: #ffffff;\" align=\"RIGHT\">60<\/td>\n<td style=\"background-color: #ceeacf;\" align=\"RIGHT\">68<\/td>\n<\/tr>\n<tr>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">32<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">48<\/td>\n<td align=\"RIGHT\" bgcolor=\"#ffffcc\">24<\/td>\n<td style=\"background-color: #ffffff;\" colspan=\"3\" align=\"RIGHT\">On second burn:<\/td>\n<td style=\"background-color: #ceeacf;\" align=\"RIGHT\">82<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>That 82-gallon operation took 2.5 hours to do the burn, then 2.25 hours the next day to unload, crush, sort, sift, and load into buckets.  That&#8217;s 82\/4.75 = 17.25 gallons of char per hour of work.  That&#8217;s not bad, given that i&#8217;m working with some cheap concrete blocks, a piece of old corrugated roofing, and a shovel.  With more money and technology, like a <a href=\"http:\/\/www.biocharengineering.com\/\">continuous pyrolysis machine<\/a>, you could certainly get vastly more char per hour of labor, but those machines start at $100,000.  I&#8217;m feeling quite happy about my pit.  The <a href=\"http:\/\/picasaweb.google.com\/bdiscoe\/Biochar2010#\">Biochar2010 album<\/a> has all the pictures.<\/p>\n<p>I gave a biochar talk to the Kona Coffee Grower&#8217;s Association on June 2.  <a href=\"http:\/\/www.youtube.com\/watch?v=42gr_1whjc8\">10 minutes of that talk<\/a> got uploaded to YouTube.  I then addressed the Hawaii Tropical Fruit Growers on July 19, that time with a fancy presentation with charts and pictures.  Next will probably be an evening talk in Waimea on August 8, and then a 1-day workshop on making and using biochar here at our farm, date TBA.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Those of you following the biochar-hawaii list know that i&#8217;ve stopped using my kiln, and am now focused on making biochar in a pit. This is both for reasons of scalability and wear; my 55-gal steel drum kiln\/retort could only make ~23-gal of char, and the surrounding kiln blocks cracked from repeated heating. Hence, a [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[10],"tags":[],"class_list":["post-407","post","type-post","status-publish","format-standard","hentry","category-biochar"],"_links":{"self":[{"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/posts\/407","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/comments?post=407"}],"version-history":[{"count":2,"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/posts\/407\/revisions"}],"predecessor-version":[{"id":409,"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/posts\/407\/revisions\/409"}],"wp:attachment":[{"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/media?parent=407"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/categories?post=407"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/ahualoa.net\/farmblog\/wp-json\/wp\/v2\/tags?post=407"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}